Mechanical Design Services

Mechanical design support for machinery upgrades, safety improvements, guarding, access equipment, fixtures and bespoke industrial equipment. We use software including CATIA, SolidWorks and AutoCAD to develop practical, manufacturable solutions, including corrective actions identified through risk assessments, PUWER assessments and CE/UKCA compliance reviews.

Mechanical Upgrades and Safety Solutions

Neuguard provides mechanical design support for machinery builders, manufacturers, automation suppliers and industrial sites requiring practical engineering solutions to


We can support the design of machine guarding, access platforms, tooling, fixtures, brackets, frames, safety-related modifications and bespoke mechanical assemblies. Our design approach considers not only how the equipment will function, but also how it will be manufactured, installed, maintained and assessed for compliance.


Where required, our mechanical design work can be developed alongside risk assessments, PUWER reviews, CE/UKCA conformity assessments and technical file compilation.

CAD Design and Engineering Detailing

Using software such as CATIA, SolidWorks and AutoCAD, we can produce 3D models, 2D manufacturing drawings, fabrication details, general assembly drawings and design layouts for a wide range of machinery and automation applications.


Our design outputs can be used to support manufacture, quotation, installation, design reviews and technical file updates. We can work from existing drawings, site measurements, photographs, concept sketches or corrective actions identified during a risk assessment.



This allows us to turn assessment findings into practical engineering solutions that can be manufactured, installed and verified.

Designed with Safety and Compliance in Mind

Mechanical modifications must be designed with machinery safety, maintenance access and regulatory compliance in mind.


Our background in machinery safety allows us to develop design solutions that consider trapping points, reach distances, access requirements, fixed and movable guarding, ergonomic factors, cleaning, maintenance and foreseeable intervention.


This helps ensure that corrective actions do not introduce new hazards and that the final design supports PUWER compliance, CE/UKCA conformity and technical file documentation where required.

Need mechanical design support following a risk assessment?

Whether you need a new design, guarding upgrade, access improvement or corrective action from a PUWER assessment or machinery risk assessment, Neuguard can help turn safety findings into practical engineering solutions.

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